Saturday, 12 October 2019

What are the pros and cons of using closed cycle gas turbines?



As we know that in open cycle gas turbine power plant, the fuel is mixed with air in the combustion chamber and the combustion gases are expanded in the gas turbine which causes erosion and corrosion of turbine blades and therefore it is necessary to use fuel superior quality in the combustion chamber in order to minimize erosion and corrosion. This negative effect overcome in case closed gas turbine power plant. In the closed gas turbine power plant, the same air or working fluid is circulated over and over again. The working medium is not mixed with fuel, but it is heated by the burning of fuel in a separate supply of air in the combustion chamber and the transferring this heat to the working fluid which passes through tubes fitted in the combustion chamber. The working fluid does not come in to direct contact with products of combustion. The other disadvantage of open cycle gas turbine gas turbine plant is that the turbine exhaust is discharged into the atmosphere resulting in rejection of heat of exhaust gases to the atmosphere. In case of closed cycle these heat are recovered in a heat exchanger or recooler.

The working fluid (air or any other suitable gas such as helium, argon, hydrogen, and neon) coming out from compressor is heated in the heat exchanger (heater) by an external source at constant pressure. The high temperature and high pressure air coming out from the external heater is passed through the gas turbine. The working fluid coming out from the turbine is cooled to its original temperature in the heat exchanger (cooler) using external heating source before passing in the compressor. In the closed cycle, the working fluid is continuously circulated through compressor, cooler, heater and turbine without its change of phase, the required heat addition and rejection taken place in the heater and cooler respectively.

The performance characteristics, component elements and analysis for open cycle apply equally as well as to the closed cycle gas turbine.

Advantages of closed cycle over open cycle:
1) In the closed cycle gas turbine, the working medium is heated externally and the fuel does not mix with it, hence any inexpensive solid fuel such as coal can be used to heat the working fluid. Also need for filtration of the incoming air is completely eliminated.
2) They are kept free from product of combustion. Hence absence of corrosion and abrasion of the interiors of turbines and compressors extends the life of the plant and maintains the efficiency of the plant constant throughout its life.
3) The working medium is at relatively high internal pressure. So, specific volume is less and the dimensions of the compressors and turbines can be reduced and the maximum unit capacity can be increased. 
4) A working medium such as helium, argon, hydrogen, neon may be used which has very good physical properties compared to those of air. For example thermal conductivity of hydrogen is about 6.8 times that of air and therefore require smaller heat exchanger.
5) The closed cycle can be operated with highest efficiencies in comparison to open cycle plants at an equal initial temperature of working fluid.
6) The power output at constant speed can be varied by adding or substracting the working fluid and thus altering the weight of the charge. This gives improved part load efficiency as compared to open cycle gas turbine.
7) High heat transfer can be possible

Disadvantages of closed cycle:
1) In closed cycle gas turbine considerable quantity of cooling water is required.
2) Heat addition to the working medium takes place through heat exchanger, hence full heat of fuel fired is not utilized.
3) Additional equipments such as externally fired heater, cooler are required, the plant and its operation makes additional complexity.

Thursday, 28 February 2019

Essential hydraulics fluid power basic



FLUID POWER SYSTEM

Fluid power system is power transmission system in which, the transmission of power takes place by means of “oil under pressure” or “compressed air”.
If “oil under pressure” is used in the system for power transmission, then the system is called “hydraulic system”.
If “compressed air” is used in the system for the power transmission then the system is called “pneumatic system”.

If large force and low speed is needed, then hydraulic system should be selected.
Because, oil is incompressible. Its volume will not change with increase in pressure. Pressure can be increased to any amount, nothing happens to volume of oil.
More the pressure of oil, more will be the force developed.
Hydraulic systems are slower in operation because, oil has more viscosity. Oil can not flow fast as compressed air.

If less force and higher speed is required, then pneumatic system should be selected.
As air is compressible in nature, it can not be pressurized to large amount of pressure. Since the pressure of compressed air is less (about 10 bar), force developed is also less.
Pneumatic systems are faster in operation because, air has very less viscosity. It can flow very quickly. Air rushes in to the cylinder once the valve is opened and within no time, the cylinder extends.

If compressed air is readily available in the industry, then pneumatic system is preferred.
In many industries, air compressed plant is already installed, as compressed air is needed for different processes. In such case, we can use the compressed air for operating pneumatic system.

Advantage of fluid power system:
1.       Fluid power system avoids mechanical linkage (such as belts pulley, chains, sprockets, gears etc.) to a greater extent.
2.       Hence, breakdowns are reduced and production will increase.
3.       “design and construction” of fluid power system is easy, simple and compact, as pipes are flexible, can be bent and accommodated in the available space.
4.       Automatic and safety circuits are possible, which is very important to increase rate of production and safety to avoid accidents.
5.       Fluid power system are more flexible to cope-up with the design changes. Any modification in design can easily in the existing and the fluid power system.
6.       Vibration and noise, wear ad ear etc. are reduced, as the mechanical linkages are replaced by the pipes.
7.       If overloaded, the system stalls, the system starts working once the load is reduced.
8.       Maintenance, servicing, lubrication etc. are simple and easy.